Smoothing concrete - Trowel-smoothed concrete

What characterizes smoothed concrete

The concrete smoothing process gives you a cost-effective, hard-wearing and smooth floor - aesthetically pleasing and all of a piece. Compared to screed, the smoothed concrete floor is significantly more robust and resilient. The concrete floor is made from a single cast and there is only a low risk of the surface flaking.

The advantages of smoothed concrete are manifold.

1. The process improves the surface quality of concrete because it eliminates cracks, unevenness, irregularities and other defects.
2. Durability is extended. Moisture and other harmful substances cannot easily penetrate the concrete floor.
3. Dirt and deposits do not settle in cracks and uneven areas. The smooth surface is easier to clean than a rough floor panel.
4. A flat base plate contributes to safety. Tripping hazards due to uneven surfaces are reduced.
5. The maintenance costs are low. The even surface of the concrete requires less maintenance and repair work in the long term than rough concrete.

Concrete smoothing process

After installation, the fresh and still damp concrete must be firm enough to be walked on. Then the motorized smoothing machines can be used. First, the concrete surface is rubbed and compacted with the "plate" and the concrete fines are transported to the surface. This is followed by the work steps with the "trowel". It is used to level and further smooth the surface. Rotating trowels distribute the concrete fines evenly and compact them further to create a screed-like surface.

Various surface structures can be produced with the trowel. With the help of our special edge machines and hand trowels, we can cleanly finish even the outermost edges of the surface. If desired, the finished smoothed surface can be wetted and also covered with foil. These methods serve to prevent the surface from drying out too quickly, especially in hot weather. This reduces the risk of cracking.

Advantages of working with our concrete trowel:

- an optimally smooth surface
- quick usability
- high wear resistance due to the incorporation of hard material
- under normal conditions without any layer separation, chipping or cavities
- Colored floors are also possible

At your request, we can seal the smoothed concrete surface or carry out an early impregnation.
Our large number of vehicles and smoothing machines also enables us to carry out jobs with large areas.

Concrete smoothing - prerequisites for an optimum result.

Several factors are important for excellent results. On the one hand, the weather plays a role. The setting behavior of the concrete must be coordinated, as well as a stable foundation and suitable formwork. Ventilation, power and water must be available on site, as well as lifting equipment for the machines. Precise timing is of great importance due to the small time window.

The following factors must be taken into account when smoothing:

-Weather
The concrete surface should be protected from the weather. There is an increased risk of workmanship on outdoor surfaces and at temperatures above 30°C and below + 5 degrees Celsius. Weather damage can be caused by various factors: By rain, snow, frost or direct sunlight, by strong temperature fluctuations and by draughts. If the concrete mix design is not adapted to the weather and if, for example, expansion joints are missing, the result may not be optimal. The customer bears the risk in the event of weather damage.

- Concrete properties
The concrete must be uniform in consistency and setting behavior and suitable for concrete smoothing. Its recipe must be adapted to the weather conditions. The fact that the concrete will be smoothed should be pointed out when the concrete is ordered.

- Concrete paving:
The start and end of the surface must be easily accessible with our smoothing equipment. There must be sufficient height for the machines, and the ground and formwork must be sufficiently stable.

- What we need from you:
Light, power and water must be available on site. As a rule, lifting equipment is required for the machines. If time management requires night work, a night work permit must be obtained from the local authorities.

Benefit from our experience and quality

In-depth knowledge, detailed good advice, punctuality and reliability are a matter of course for us. You will receive high-quality execution of your orders from us.

With the help of our consistent quality management, we recognize any errors at an early stage and can thus eliminate them and avoid them in the future. Our tried-and-tested processes and organizational structures mean that we are also able to implement prompt requests quickly and with quality. You benefit from our many years of experience. We can also respond quickly and adequately to unusual challenges and complete your orders efficiently.